Boiler and Chiller Plant Performance through Comprehensive Water Analysis
In the complex world of industrial operations, where boilers hum and chiller systems hum even louder, there lies a hidden hero often overlooked: water quality. In today’s fast-evolving landscape of manufacturing and production, the importance of diligent water management and scrutiny cannot be overstated, especially when it comes to enclosed systems. Let’s dive into the realm of Closed System Water Treatment and explore how it benefits businesses when done correctly.
From Low-Temperature Hot Water (LTHW) to Chilled Systems
Whether your business relies on Low-Temperature Hot Water (LTHW) or operates within the cool embrace of Chilled Systems, the quality of the water in industrial processes—is pivotal. Chilled systems, typically range within a temperature range of 4°C to 12°C. But, for those grand-scale setups, the range might dip even lower, necessitating the introduction of antifreeze treatments to keep things running smoothly.
Objectives and Challenges
In the ever-evolving industrial operation, water quality takes centre stage. And the objectives? They’re clear:
- Corrosion Control: Extending the Plant’s Lifespan
- Scale Control: Sustaining Uninterrupted Efficiency
- Microbial Control: Boosting Plant Longevity and Efficiency
- Suspended Solids Management: Prolonging Peak Performance
- A Masterpiece of Water Chemistry: Antifreeze’s Role and Beyond
Imagine a boiler and chiller plant like a complex team, where every part has an important job in making the industry work smoothly. But there’s something you might not notice at first – the quality of the water.
Corrosion of System Metals: Corrosion can be understood as a natural, unstoppable process where metals attempt to return to their relaxed oxidative state in the ground. We cannot entirely prevent this process; our efforts can only slow it down. However, we have the capability to greatly extend the lifespan of metals by closely managing water quality.
Microbial Growth Concerns: Unchecked microbial activity, lurking in the shadows, causing corrosion and suspended solids conundrums.
Scale buildup: Uninvited minerals crashing the party, clogging pipes, and messing with heat transfer.
Deposition of Suspended Solids: Picture suspended particles settling in like uninvited guests, affecting the flow and function of the entire system.
The Pulse of Success: Consistent Water Quality Monitoring: To maintain your water treatment plan effectively, it’s important to pay close attention to water quality. We suggest doing regular analyses, such as quarterly checks, and adjusting the frequency as your system stabilizes.
At Dantek, our skilled team of Water Treatment Technicians conducts on-site quarterly assessments using cutting-edge portable chemical analysis test kits. We meticulously evaluate the critical players, including:
- pH Levels
- Total Dissolved Solids (Conductivity)
- Suspended Solids
- Turbidity
- Calcium Hardness
- Total Iron
- Nitrite Levels
- Molybdate Concentrations
- Glycol Presence (for Chilled Systems)
- Freezing Point Considerations
- Dantek routinely gauges the effectiveness of corrosion control by directly measuring the corrosion rates of the metals within the system. By doing so, we can make informed adjustments to the treatment and control processes, safe in the knowledge that a positive impact is being made, ensuring the system’s continued health.
Insights at Your Fingertips
Following our analysis, a comprehensive electronic report, complete with visual aids, takes centre stage. And, here’s the kicker—it’s accessible through our user-friendly web portal, a one-stop destination for water treatment and Legionella control. This portal not only reveals results but also offers actionable recommendations and a roadmap for escalation if needed.
Microbial Sampling in Closed Systems
Now, let’s shine a spotlight on microbial activity—a force that can amplify corrosion and suspended solids issues within closed systems. Our microbial sampling is like a detective’s investigation, uncovering indicator organisms linked to these challenges.
- TVC (Total Viable Count)
- Pseudomonas
- SRB (Sulphate Reducing Bacteria)
- NRB (Nitrite Reducing Bacteria)
In the realm of water treatment, every note matters, and every test counts. For more information regarding our water treatment solutions please do not hesitate to contact our friendly team.
Here’s how to find us:
Dantek – Your Water Treatment Partner
📞 Phone: 01454 417 920
📧 Email: sales@dantek.co.uk
🌐 Website: http://www.dantek.co.uk